| Quantity: | |
|---|---|
| Host screw diameter: | 105mm |
| Aspect ratio: | 15/1 |
| Auxiliary machine screw diameter: | 90mm |
| Co-pilot length-to-diameter ratio: | 8/1 |
| Pelletizer power: | 1.5KW |
| Heating power: | 18KW |
| Host reduction gearbox: | ZJ173 type |
| Auxiliary engine reduction gearbox: | ZJ133 type |
| Main motor power: | 22KW |
| Auxiliary engine power: | 5.5KW |
| Extrusion capacity: | 45-55Kg/h |
| Oil pump motor power: | 2.2Kw |
| Weight: | 1300Kg |
The Artificial Grass Yarn Recycle Machine by JDS Textile Machinery Co., Ltd. is a cutting-edge solution designed to address sustainability in the artificial grass industry. As a leading manufacturer of textile machinery, JDS has engineered this equipment to transform waste artificial grass yarns into reusable raw materials, closing the loop on production waste and reducing environmental impact.
This machine operates through a streamlined process: used artificial grass materials are fed into the main extruder, where a precision screw propels the material forward. The material is then extruded through a specialized mold to form filaments, which are cooled and hardened in a water tank before being cut into uniform granules by a high-performance pelletizer. These recycled artificial grass granules are fully compatible with existing production lines, enabling manufacturers to reuse waste materials and lower raw material costs significantly.
Ideal for integration with artificial grass extrusion lines, this machine serves as a critical ancillary equipment, supporting circular economy practices in the textile and artificial turf sectors.
Equipped with a main extruder featuring a 105mm screw diameter and an aspect ratio of 15:1, paired with an auxiliary extruder with a 90mm screw diameter and 8:1 aspect ratio, the machine delivers a consistent extrusion capacity of 45-55Kg/h. This ensures high throughput, making it suitable for both small-scale recycling operations and large manufacturing facilities. The 1.5KW pelletizer works in sync with the extruders to produce evenly sized granules, minimizing material waste during processing.
The machine’s reliability is underpinned by its robust components: a 22KW main motor and 5.5KW auxiliary motor provide ample power for continuous operation, while ZJ173 and ZJ133 reduction gearboxes (for main and auxiliary machines, respectively) ensure smooth torque distribution, reducing wear and tear. With a total heating power of 18KW, the system maintains precise temperature control, critical for melting and processing different types of artificial grass yarns (e.g., PP, PE).
Comprising five core components—main extruder, auxiliary extruder, cooling water tank, pelletizer, and control cabinet—the machine offers a turnkey solution. The control cabinet centralizes operation, allowing operators to monitor and adjust parameters (temperature, speed, pellet size) with ease, reducing the need for extensive training. Weighing 1300Kg, the unit is compact enough for most factory layouts while maintaining structural stability during high-volume runs.
By converting waste into reusable granules, the machine reduces reliance on virgin plastics, lowering carbon footprints and aligning with global sustainability regulations. Additionally, the 2.2KW oil pump motor optimizes energy usage, ensuring efficient performance without excessive power consumption—making it both environmentally and economically beneficial.
The Artificial Grass Yarn Recycle Machine and its output—recycled granules—find applications across multiple sectors:
Artificial Grass Production: Recycled granules are directly reusable in the extrusion of new artificial grass yarns, maintaining material quality while cutting raw material expenses by up to 30% (depending on waste volume).
Textile Ancillary Products: The granules can be blended with virgin materials to produce non-woven fabrics, geotextiles, or plastic components for outdoor furniture, expanding their utility beyond artificial turf.
Waste Management: Municipalities and recycling facilities can use the machine to process post-consumer artificial grass waste, diverting tons of material from landfills each year.
The machine is designed to process waste artificial grass yarns made from PP (polypropylene) and PE (polyethylene), the most common materials in artificial turf production. It can handle both post-industrial waste (e.g., production scraps) and post-consumer waste (e.g., old artificial lawns).
The combination of precise temperature control (via the 18KW heating system) and the high-speed pelletizer (1.5KW) ensures granules are uniform in size and density. The cooling water tank further stabilizes the material structure, preventing brittleness or inconsistency.
Yes. The modular design allows for easy access to key components (screws, motors, pelletizer blades). Routine maintenance—such as cleaning the mold and lubricating gearboxes—can be performed with basic tools, minimizing downtime.
Absolutely. The machine is engineered as an ancillary device, compatible with JDS’s own artificial grass extrusion lines as well as most standard extrusion systems from other manufacturers. Its control cabinet can be synced with line operations for seamless workflow integration.
ROI depends on waste volume, but most users report recouping costs within 8–12 months. By reducing raw material purchases and potentially qualifying for environmental incentives, the machine delivers long-term financial and sustainability benefits.
The Artificial Grass Yarn Recycle Machine from JDS Textile Machinery combines efficiency, durability, and eco-friendliness, making it an essential tool for modern artificial grass manufacturers committed to sustainability and cost reduction.
1: Extruder main machine
2: Extruder auxiliary machine
3: Cooling water tank
4: Pelletizer
5: Control cabinet
| Host screw diameter: | 105mm |
| Aspect ratio: | 15/1 |
| Auxiliary machine screw diameter: | 90mm |
| Co-pilot length-to-diameter ratio: | 8/1 |
| Pelletizer power: | 1.5KW |
| Heating power: | 18KW |
| Host reduction gearbox: | ZJ173 type |
| Auxiliary engine reduction gearbox: | ZJ133 type |
| Main motor power: | 22KW |
| Auxiliary engine power: | 5.5KW |
| Extrusion capacity: | 45-55Kg/h |
| Oil pump motor power: | 2.2Kw |
| Weight: | 1300Kg |
The Artificial Grass Yarn Recycle Machine by JDS Textile Machinery Co., Ltd. is a cutting-edge solution designed to address sustainability in the artificial grass industry. As a leading manufacturer of textile machinery, JDS has engineered this equipment to transform waste artificial grass yarns into reusable raw materials, closing the loop on production waste and reducing environmental impact.
This machine operates through a streamlined process: used artificial grass materials are fed into the main extruder, where a precision screw propels the material forward. The material is then extruded through a specialized mold to form filaments, which are cooled and hardened in a water tank before being cut into uniform granules by a high-performance pelletizer. These recycled artificial grass granules are fully compatible with existing production lines, enabling manufacturers to reuse waste materials and lower raw material costs significantly.
Ideal for integration with artificial grass extrusion lines, this machine serves as a critical ancillary equipment, supporting circular economy practices in the textile and artificial turf sectors.
Equipped with a main extruder featuring a 105mm screw diameter and an aspect ratio of 15:1, paired with an auxiliary extruder with a 90mm screw diameter and 8:1 aspect ratio, the machine delivers a consistent extrusion capacity of 45-55Kg/h. This ensures high throughput, making it suitable for both small-scale recycling operations and large manufacturing facilities. The 1.5KW pelletizer works in sync with the extruders to produce evenly sized granules, minimizing material waste during processing.
The machine’s reliability is underpinned by its robust components: a 22KW main motor and 5.5KW auxiliary motor provide ample power for continuous operation, while ZJ173 and ZJ133 reduction gearboxes (for main and auxiliary machines, respectively) ensure smooth torque distribution, reducing wear and tear. With a total heating power of 18KW, the system maintains precise temperature control, critical for melting and processing different types of artificial grass yarns (e.g., PP, PE).
Comprising five core components—main extruder, auxiliary extruder, cooling water tank, pelletizer, and control cabinet—the machine offers a turnkey solution. The control cabinet centralizes operation, allowing operators to monitor and adjust parameters (temperature, speed, pellet size) with ease, reducing the need for extensive training. Weighing 1300Kg, the unit is compact enough for most factory layouts while maintaining structural stability during high-volume runs.
By converting waste into reusable granules, the machine reduces reliance on virgin plastics, lowering carbon footprints and aligning with global sustainability regulations. Additionally, the 2.2KW oil pump motor optimizes energy usage, ensuring efficient performance without excessive power consumption—making it both environmentally and economically beneficial.
The Artificial Grass Yarn Recycle Machine and its output—recycled granules—find applications across multiple sectors:
Artificial Grass Production: Recycled granules are directly reusable in the extrusion of new artificial grass yarns, maintaining material quality while cutting raw material expenses by up to 30% (depending on waste volume).
Textile Ancillary Products: The granules can be blended with virgin materials to produce non-woven fabrics, geotextiles, or plastic components for outdoor furniture, expanding their utility beyond artificial turf.
Waste Management: Municipalities and recycling facilities can use the machine to process post-consumer artificial grass waste, diverting tons of material from landfills each year.
The machine is designed to process waste artificial grass yarns made from PP (polypropylene) and PE (polyethylene), the most common materials in artificial turf production. It can handle both post-industrial waste (e.g., production scraps) and post-consumer waste (e.g., old artificial lawns).
The combination of precise temperature control (via the 18KW heating system) and the high-speed pelletizer (1.5KW) ensures granules are uniform in size and density. The cooling water tank further stabilizes the material structure, preventing brittleness or inconsistency.
Yes. The modular design allows for easy access to key components (screws, motors, pelletizer blades). Routine maintenance—such as cleaning the mold and lubricating gearboxes—can be performed with basic tools, minimizing downtime.
Absolutely. The machine is engineered as an ancillary device, compatible with JDS’s own artificial grass extrusion lines as well as most standard extrusion systems from other manufacturers. Its control cabinet can be synced with line operations for seamless workflow integration.
ROI depends on waste volume, but most users report recouping costs within 8–12 months. By reducing raw material purchases and potentially qualifying for environmental incentives, the machine delivers long-term financial and sustainability benefits.
The Artificial Grass Yarn Recycle Machine from JDS Textile Machinery combines efficiency, durability, and eco-friendliness, making it an essential tool for modern artificial grass manufacturers committed to sustainability and cost reduction.
1: Extruder main machine
2: Extruder auxiliary machine
3: Cooling water tank
4: Pelletizer
5: Control cabinet
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