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The Double Color Artificial Grass Curly Yarn Extrusion Line by JDS Textile Machinery Co., Ltd. is a specialized production system engineered to manufacture high-quality artificial grass curly yarn. Composed of core components including extruders, roller take-up units, drawing tanks, curly units, cooling systems, and winding units, this line is tailored to process raw materials such as Polypropylene (PP) and Polyethylene (PE)—two of the most widely used polymers in artificial grass production.
Available in multiple models, including C65x33-16, C70x33-24, C80x33-24, and C90x33-32, the line offers versatile production capacities to meet diverse industrial needs. Specifically, the double screw production capacity ranges from 30-80 kg/h (C65x33-16) up to 100-200 kg/h (C90x33-32), with screw diameters varying from Φ65 mm to Φ90 mm and a consistent L/D ratio of 33:1 across all models. This ensures stable performance and scalability for both small-scale workshops and large manufacturing facilities.
Designed with user-friendliness and efficiency in mind, the line boasts easy operation, energy-saving technology, and consistent output quality—key advantages that make it a preferred choice for artificial grass yarn producers worldwide.
At the heart of the line is a high-precision extruder equipped with a special screw designed to ensure uniform melting of PP or PE resin. This critical component eliminates material inconsistencies, enabling stable extrusion and reducing defects in the final yarn. The result is a smoother, more consistent curly yarn that meets strict quality standards for artificial grass applications.
For manufacturers prioritizing color consistency and performance, the optional automatic dosing system is a standout feature. It precisely feeds master batches and additives—such as UV stabilizers—into the production process, ensuring even distribution of color pigments and enhancing the yarn’s UV resistance. This not only maintains vibrant, long-lasting double color effects but also extends the lifespan of the artificial grass in outdoor environments.
The dedicated curly unit is constructed from SUS material (stainless steel), known for its durability and corrosion resistance. Equipped with an independent inverter control system and 2 groups of nozzles, this unit operates with high efficiency, delivering uniform curl patterns across all yarns. Whether producing tight curls or loose waves, the unit ensures consistency, a key factor in achieving realistic artificial grass textures.
To optimize cooling efficiency, the line integrates a stepladder-type conveyor belt with inverter control. The belt features small holes that enhance heat dissipation, ensuring rapid and uniform cooling of the extruded yarn. This prevents warping or uneven shrinkage, preserving the yarn’s structural integrity and curl shape—critical for maintaining the grass’s aesthetic and functional performance.
Operational control is simplified through a PLC touchscreen interface, housed in an advanced, portable control cabinet. This user-friendly system allows operators to monitor and adjust key parameters—such as temperature, speed, and dosing rates—with precision. Real-time data tracking reduces human error, streamlines workflow, and enables quick troubleshooting, making the line accessible even to operators with minimal technical training.
The Double Color Artificial Grass Curly Yarn produced by this line is widely used in various outdoor and indoor applications. Its realistic texture and durability make it ideal for:
Sports fields (football, golf, tennis courts), where resilience and wear resistance are essential.
Landscaping projects (residential gardens, commercial parks), where natural-looking double color lawns enhance aesthetic appeal.
Playgrounds and kindergartens, as the soft, curly yarn provides a safe, cushioned surface.
Decorative applications (indoor green walls, event venues), where vibrant, long-lasting colors are required.
Q1: How can I visit your factory?
Our factory is located near Shanghai Airport. We offer airport pickup services for clients planning a visit, ensuring a convenient and hassle-free experience.
Q2: What trade terms do you support?
We adhere to Incoterms 2010, with common terms including EXW, FOB Shanghai, CFR, CIP, CIF, and DDU. Specific terms can be negotiated based on your requirements.
Q3: How long is the quotation valid?
All quotations remain valid for 30 days from the date of issuance, ensuring price stability during your decision-making process.
Q4: What shipping methods are available?
Shipment is typically arranged by sea or railway, depending on your location and urgency. We work with reliable logistics partners to ensure timely delivery.
Q5: What is the warranty period?
The line comes with a 1-year warranty covering manufacturing defects. Beyond the warranty period, we provide lifetime after-sales service with cost-based compensation for parts and labor.
Q6: Do you offer installation and training?
We provide technical and installation support in India at no extra cost. For clients in other countries, paid overseas engineering services are available, including on-site installation, operator training, and process optimization.
Packaging
General Packaging Principles
1.Robust Protection – Prevent damage from shocks, vibrations, moisture, and handling.
2.Customized Design – Fit machinery dimensions/weight (avoid over/under-sizing).
3.Cushioning–Foam, bubble wrap, or airbags for fragile components.
4.Solid Blocks – To immobilize machinery inside crates.
After Service
1. Lifetime Machine Support, Including On-site Repairs and Upgrades
We provide lifetime support for our machines, including operating, repair, and maintenance guides. If you continue to experience issues, we'll dispatch an engineer to your facility for repairs. We'll also inform you of any available upgrade options.
2. Provision of All Necessary Technical Documentation
We provide you with all necessary technical documentation, including workshop layout requirements, electrical drawings, and any special instructions. You can contact us for support at any time.
3. One-Year Machine Warranty
All machines come with a standard one-year warranty, starting from the moment the machine arrives at your facility.
4. On-site Setup, Testing, and Training
We provide crucial on-site installation, testing, and training services, which are especially important for new customers. Once you notify us that you're ready, we'll dispatch a service engineer immediately.
The Double Color Artificial Grass Curly Yarn Extrusion Line by JDS Textile Machinery Co., Ltd. is a specialized production system engineered to manufacture high-quality artificial grass curly yarn. Composed of core components including extruders, roller take-up units, drawing tanks, curly units, cooling systems, and winding units, this line is tailored to process raw materials such as Polypropylene (PP) and Polyethylene (PE)—two of the most widely used polymers in artificial grass production.
Available in multiple models, including C65x33-16, C70x33-24, C80x33-24, and C90x33-32, the line offers versatile production capacities to meet diverse industrial needs. Specifically, the double screw production capacity ranges from 30-80 kg/h (C65x33-16) up to 100-200 kg/h (C90x33-32), with screw diameters varying from Φ65 mm to Φ90 mm and a consistent L/D ratio of 33:1 across all models. This ensures stable performance and scalability for both small-scale workshops and large manufacturing facilities.
Designed with user-friendliness and efficiency in mind, the line boasts easy operation, energy-saving technology, and consistent output quality—key advantages that make it a preferred choice for artificial grass yarn producers worldwide.
At the heart of the line is a high-precision extruder equipped with a special screw designed to ensure uniform melting of PP or PE resin. This critical component eliminates material inconsistencies, enabling stable extrusion and reducing defects in the final yarn. The result is a smoother, more consistent curly yarn that meets strict quality standards for artificial grass applications.
For manufacturers prioritizing color consistency and performance, the optional automatic dosing system is a standout feature. It precisely feeds master batches and additives—such as UV stabilizers—into the production process, ensuring even distribution of color pigments and enhancing the yarn’s UV resistance. This not only maintains vibrant, long-lasting double color effects but also extends the lifespan of the artificial grass in outdoor environments.
The dedicated curly unit is constructed from SUS material (stainless steel), known for its durability and corrosion resistance. Equipped with an independent inverter control system and 2 groups of nozzles, this unit operates with high efficiency, delivering uniform curl patterns across all yarns. Whether producing tight curls or loose waves, the unit ensures consistency, a key factor in achieving realistic artificial grass textures.
To optimize cooling efficiency, the line integrates a stepladder-type conveyor belt with inverter control. The belt features small holes that enhance heat dissipation, ensuring rapid and uniform cooling of the extruded yarn. This prevents warping or uneven shrinkage, preserving the yarn’s structural integrity and curl shape—critical for maintaining the grass’s aesthetic and functional performance.
Operational control is simplified through a PLC touchscreen interface, housed in an advanced, portable control cabinet. This user-friendly system allows operators to monitor and adjust key parameters—such as temperature, speed, and dosing rates—with precision. Real-time data tracking reduces human error, streamlines workflow, and enables quick troubleshooting, making the line accessible even to operators with minimal technical training.
The Double Color Artificial Grass Curly Yarn produced by this line is widely used in various outdoor and indoor applications. Its realistic texture and durability make it ideal for:
Sports fields (football, golf, tennis courts), where resilience and wear resistance are essential.
Landscaping projects (residential gardens, commercial parks), where natural-looking double color lawns enhance aesthetic appeal.
Playgrounds and kindergartens, as the soft, curly yarn provides a safe, cushioned surface.
Decorative applications (indoor green walls, event venues), where vibrant, long-lasting colors are required.
Q1: How can I visit your factory?
Our factory is located near Shanghai Airport. We offer airport pickup services for clients planning a visit, ensuring a convenient and hassle-free experience.
Q2: What trade terms do you support?
We adhere to Incoterms 2010, with common terms including EXW, FOB Shanghai, CFR, CIP, CIF, and DDU. Specific terms can be negotiated based on your requirements.
Q3: How long is the quotation valid?
All quotations remain valid for 30 days from the date of issuance, ensuring price stability during your decision-making process.
Q4: What shipping methods are available?
Shipment is typically arranged by sea or railway, depending on your location and urgency. We work with reliable logistics partners to ensure timely delivery.
Q5: What is the warranty period?
The line comes with a 1-year warranty covering manufacturing defects. Beyond the warranty period, we provide lifetime after-sales service with cost-based compensation for parts and labor.
Q6: Do you offer installation and training?
We provide technical and installation support in India at no extra cost. For clients in other countries, paid overseas engineering services are available, including on-site installation, operator training, and process optimization.
Packaging
General Packaging Principles
1.Robust Protection – Prevent damage from shocks, vibrations, moisture, and handling.
2.Customized Design – Fit machinery dimensions/weight (avoid over/under-sizing).
3.Cushioning–Foam, bubble wrap, or airbags for fragile components.
4.Solid Blocks – To immobilize machinery inside crates.
After Service
1. Lifetime Machine Support, Including On-site Repairs and Upgrades
We provide lifetime support for our machines, including operating, repair, and maintenance guides. If you continue to experience issues, we'll dispatch an engineer to your facility for repairs. We'll also inform you of any available upgrade options.
2. Provision of All Necessary Technical Documentation
We provide you with all necessary technical documentation, including workshop layout requirements, electrical drawings, and any special instructions. You can contact us for support at any time.
3. One-Year Machine Warranty
All machines come with a standard one-year warranty, starting from the moment the machine arrives at your facility.
4. On-site Setup, Testing, and Training
We provide crucial on-site installation, testing, and training services, which are especially important for new customers. Once you notify us that you're ready, we'll dispatch a service engineer immediately.
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