| Quantity: | |
|---|---|
MODEL | S70x33-48 | S80x33-60 | S90x33-84 | S100x33-96 |
Main material | PE | PE | PE | PE |
Double screw production capacity(kg/h) | 80-120 | 90-160 | 160-230 | 200-340 |
Screw diameter(mm) | Φ70 | Φ80 | Φ90 | Φ100 |
L/d ratio | 33:1 | 33:1 | 33:1 | 33:1 |
Spindles qty(Spindles) | 48 | 60 | 84 | 96 |
The Double Color Monofilament Straight Grass Yarn Extrusion Line is a sophisticated production system designed to manufacture high-quality artificial grass straight yarn. Composed of key components including extruders, roller take-up units, drawing tanks, winding units, and customizable add-ons, this line is engineered to handle raw materials such as HDPE and LLDPE with exceptional efficiency.
Available in four models—S70x33-48, S80x33-60, S90x33-84, and S100x33-96—the line caters to varying production needs. Each model boasts a 33:1 L/d ratio for optimal resin processing, with double screw production capacities ranging from 80-120 kg/h (S70x33-48) to 200-340 kg/h (S100x33-96). Spindle quantities vary from 48 to 96, ensuring scalability for small to large-scale operations.
Notable for its user-friendly operation, energy efficiency, and consistent output quality, this extrusion line is a preferred choice for manufacturers seeking reliable equipment to produce durable, vibrant artificial grass yarns.
At the core of the line is a high-precision extruder equipped with a specialized screw design. This ensures uniform melting of PE or PP resin, eliminating inconsistencies in extrusion and guaranteeing stable, high-quality yarn production. The screw diameters—Φ70 mm (S70x33-48), Φ80 mm (S80x33-60), Φ90 mm (S90x33-84), and Φ100 mm (S100x33-96)—are optimized for efficient material flow and melting.
For enhanced color consistency and performance, the line offers an optional automatic dosing system. This system precisely feeds master batches and additives, ensuring even distribution of pigments for vibrant, long-lasting double colors. It also regulates UV-resistant additives, boosting the yarn’s durability against harsh weather conditions.
The advanced spinneret is engineered for stability, delivering a consistent yarn cross-section and superior filament strength. Its design minimizes flow disruptions, resulting in uniform thickness across all produced yarns—critical for maintaining the artificial grass’s structural integrity and appearance.
Rollers in the take-up unit are coated with hard chrome, ensuring smooth operation and resistance to wear. Equipped with inverter control and a box-type gear transmission, the unit provides precise speed regulation, preventing yarn stretching or breakage during processing.
This component uniformly stretches filaments to enhance molecular orientation, significantly improving tensile strength. The controlled heating environment ensures consistent stretching, making the yarns more resilient to heavy foot traffic and prolonged use.
The optional one-step winding unit offers versatility, supporting single yarn winding, curly+straight yarn combination winding, or wire warping on straight yarn. This flexibility allows manufacturers to adapt to diverse product requirements without switching equipment.
Operation is simplified via a user-friendly touchscreen PLC interface. The advanced, portable control cabinet centralizes all functions, enabling operators to monitor and adjust parameters—such as temperature, speed, and dosing—with precision, reducing human error and downtime.
The double color monofilament straight grass yarn produced by this line is widely used in:
Sports Facilities: Football fields, golf courses, and tennis courts, where durability and consistent performance under intense use are critical.
Landscaping: Residential and commercial lawns, parks, and gardens, benefiting from the yarn’s vibrant double colors and resistance to fading.
Recreational Areas: Playgrounds, kindergartens, and pet parks, as the yarn’s soft texture and high tensile strength ensure safety and longevity.
Industrial Spaces: Roof gardens, balcony decor, and indoor green walls, where low maintenance and weather resistance are key.
We support payment via letter of credit, which locks in delivery timelines. Additionally, clients are welcome to visit our factory to verify our production capabilities and bank account authenticity, ensuring transparency and trust.
Our strengths include: a 10-year-experienced sales team providing quick responses and tailored solutions; skilled R&D engineers addressing custom requests; an independent production system ensuring component quality; and a comprehensive after-sales team offering installation, training, and lifelong support.
We require a 30% down payment as a deposit, with the remaining 70% balance due before shipping. This structure ensures both parties’ interests are protected.
Yes, every machine comes with a professional engineer dispatched to your facility for on-site installation, testing, and operator training, ensuring seamless setup and optimal performance.
Absolutely. We offer customizable units—such as the automatic dosing system and one-step winding unit—to adapt to unique requirements, from specialized additives to custom winding formats.
MODEL | S70x33-48 | S80x33-60 | S90x33-84 | S100x33-96 |
Main material | PE | PE | PE | PE |
Double screw production capacity(kg/h) | 80-120 | 90-160 | 160-230 | 200-340 |
Screw diameter(mm) | Φ70 | Φ80 | Φ90 | Φ100 |
L/d ratio | 33:1 | 33:1 | 33:1 | 33:1 |
Spindles qty(Spindles) | 48 | 60 | 84 | 96 |
The Double Color Monofilament Straight Grass Yarn Extrusion Line is a sophisticated production system designed to manufacture high-quality artificial grass straight yarn. Composed of key components including extruders, roller take-up units, drawing tanks, winding units, and customizable add-ons, this line is engineered to handle raw materials such as HDPE and LLDPE with exceptional efficiency.
Available in four models—S70x33-48, S80x33-60, S90x33-84, and S100x33-96—the line caters to varying production needs. Each model boasts a 33:1 L/d ratio for optimal resin processing, with double screw production capacities ranging from 80-120 kg/h (S70x33-48) to 200-340 kg/h (S100x33-96). Spindle quantities vary from 48 to 96, ensuring scalability for small to large-scale operations.
Notable for its user-friendly operation, energy efficiency, and consistent output quality, this extrusion line is a preferred choice for manufacturers seeking reliable equipment to produce durable, vibrant artificial grass yarns.
At the core of the line is a high-precision extruder equipped with a specialized screw design. This ensures uniform melting of PE or PP resin, eliminating inconsistencies in extrusion and guaranteeing stable, high-quality yarn production. The screw diameters—Φ70 mm (S70x33-48), Φ80 mm (S80x33-60), Φ90 mm (S90x33-84), and Φ100 mm (S100x33-96)—are optimized for efficient material flow and melting.
For enhanced color consistency and performance, the line offers an optional automatic dosing system. This system precisely feeds master batches and additives, ensuring even distribution of pigments for vibrant, long-lasting double colors. It also regulates UV-resistant additives, boosting the yarn’s durability against harsh weather conditions.
The advanced spinneret is engineered for stability, delivering a consistent yarn cross-section and superior filament strength. Its design minimizes flow disruptions, resulting in uniform thickness across all produced yarns—critical for maintaining the artificial grass’s structural integrity and appearance.
Rollers in the take-up unit are coated with hard chrome, ensuring smooth operation and resistance to wear. Equipped with inverter control and a box-type gear transmission, the unit provides precise speed regulation, preventing yarn stretching or breakage during processing.
This component uniformly stretches filaments to enhance molecular orientation, significantly improving tensile strength. The controlled heating environment ensures consistent stretching, making the yarns more resilient to heavy foot traffic and prolonged use.
The optional one-step winding unit offers versatility, supporting single yarn winding, curly+straight yarn combination winding, or wire warping on straight yarn. This flexibility allows manufacturers to adapt to diverse product requirements without switching equipment.
Operation is simplified via a user-friendly touchscreen PLC interface. The advanced, portable control cabinet centralizes all functions, enabling operators to monitor and adjust parameters—such as temperature, speed, and dosing—with precision, reducing human error and downtime.
The double color monofilament straight grass yarn produced by this line is widely used in:
Sports Facilities: Football fields, golf courses, and tennis courts, where durability and consistent performance under intense use are critical.
Landscaping: Residential and commercial lawns, parks, and gardens, benefiting from the yarn’s vibrant double colors and resistance to fading.
Recreational Areas: Playgrounds, kindergartens, and pet parks, as the yarn’s soft texture and high tensile strength ensure safety and longevity.
Industrial Spaces: Roof gardens, balcony decor, and indoor green walls, where low maintenance and weather resistance are key.
We support payment via letter of credit, which locks in delivery timelines. Additionally, clients are welcome to visit our factory to verify our production capabilities and bank account authenticity, ensuring transparency and trust.
Our strengths include: a 10-year-experienced sales team providing quick responses and tailored solutions; skilled R&D engineers addressing custom requests; an independent production system ensuring component quality; and a comprehensive after-sales team offering installation, training, and lifelong support.
We require a 30% down payment as a deposit, with the remaining 70% balance due before shipping. This structure ensures both parties’ interests are protected.
Yes, every machine comes with a professional engineer dispatched to your facility for on-site installation, testing, and operator training, ensuring seamless setup and optimal performance.
Absolutely. We offer customizable units—such as the automatic dosing system and one-step winding unit—to adapt to unique requirements, from specialized additives to custom winding formats.
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