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Automatic Mix And Dosing Device For Extrusion Line

It automatically and consistently feeds masterbatch and additives with precision, enhancing production efficiency, ensuring superior product quality, and reducing labor costs.

The system is composed of a mixing section and a suction section.
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Technical Parameters


Technical parameters and specifications of mixer

Model: MH-300-4S MH-300-6S

The techrical pametes are as folows:

Mixing volume: Max. 170 kg/h (new material) Max. 130kg/h (new material)

Four horizontal distribtion valves Six valves

The storage hopperhsadischarge port foreasyleaning

Color touch screen, very friendly human-machine interface with manual

material release button, making material cearing very easy

Electricity consumption: 230/1/50

automatic running

Materials are measured by weight

No need to calculate the proportion of materials

Just set the weight ratiof the material direcly

Automafcaly compensate fr material fuctuatins

Unaffected by shock and vibration

easy to use

Easy to clean and change production

Equipped with ircompression tube and air gun fr material cleaning

Can be installed directly on the molding equipment Equipped with air blowing device and reserved anti-bridging device.


Techical parameters and specifications of suction device

Model: ML-3-4

The technical parameters are as follows:

Suction cylinder capacity 7.5L*4 pieces 7.5L*6pcs

Suction pipe and air duct diameter: 1.5''

Motor power: 4.0HP

Voltage:380V/3 phase

Vertical height: 4m

Horizontal length: 10m

Maximum conveying capacity: 200kg/hr 160kg/hr


Product Overview


The Automatic Mix And Dosing Device For Extrusion Line, developed by JDS Textile Machinery Co., Ltd., is a cutting-edge solution designed to streamline material handling in extrusion processes. This integrated system combines a high-precision mixing section and an efficient suction section, enabling automatic, consistent feeding of masterbatch and additives. By eliminating manual intervention, it not only enhances production efficiency but also ensures superior product quality through precise dosing, while significantly reducing labor costs.

Ideal for modern extrusion lines, this device is engineered to adapt to varying production demands, offering reliability and flexibility for manufacturers. Whether handling new materials or recycled inputs, its advanced design ensures stable performance, making it a critical ancillary equipment for optimizing extrusion workflows.


Product Features


Mixing Section Features

The mixing section, available in models MH-300-4S and MH-300-6S, is built to deliver precise material blending with minimal waste. Key features include:

High Capacity: The MH-300-4S supports a maximum mixing volume of 170 kg/h for new materials, while the MH-300-6S handles up to 130 kg/h for new materials, catering to different production scales.

Smart Distribution: Equipped with four horizontal distribution valves (MH-300-4S) or six valves (MH-300-6S), ensuring uniform material flow.

User-Friendly Interface: A color touch screen provides an intuitive human-machine interaction, complemented by a manual material release button for easy cleaning and residue removal.

Efficient Operation: Runs on 230V/1 phase/50Hz power, with fully automatic operation to minimize downtime.

Precision Measurement: Utilizes weight-based material measurement, eliminating the need for manual proportion calculations. Operators simply set the desired weight ratio, and the system adjusts automatically.

Stability & Adaptability: Automatically compensates for material fluctuations and remains unaffected by shock or vibration, ensuring consistent output even in dynamic production environments.

Easy Maintenance: Features a storage hopper with a discharge port for quick cleaning, and includes an compression tube and air gun for thorough material removal. It can be directly installed on molding equipment, with a built-in air blowing device and reserved anti-bridging function.


Suction Device Features

The suction device (model ML-3-4) complements the mixing section by efficiently conveying materials to the mixing unit. Its standout specifications include:

Generous Capacity: Equipped with 7.5L*4 suction cylinders (expandable to 6 pieces for higher demand), ensuring continuous material supply.

Optimized Conduits: Suction pipes and air ducts with a diameter of 1.5'' facilitate smooth material flow.

Powerful Performance: Driven by a 4.0HP motor with 380V/3 phase voltage, enabling vertical conveying up to 4m and horizontal conveying up to 10m.

High Throughput: Achieves a maximum conveying capacity of 200kg/hr (160kg/hr for extended setups), matching the mixing section’s output for seamless operation.


Applications


The Automatic Mix And Dosing Device For Extrusion Line is primarily designed for use in artificial grass production lines, where precise dosing of masterbatch, additives, and base materials is critical for yarn quality. Its versatility extends to other extrusion processes, including:

Monofilament and multifilament extrusion lines for textiles.

Plastic extrusion systems requiring consistent material blending.

Recycled material processing lines, where uniform mixing is essential to maintain product integrity.

By integrating with molding equipment, it ensures a continuous, automated workflow, making it ideal for manufacturers aiming to scale production, reduce waste, and meet strict quality standards in both domestic and international markets.


FAQ


Q: Can the device be customized to fit our specific production line requirements?
A: Yes. JDS Textile Machinery Co., Ltd. offers tailored solutions based on your factory layout, annual production targets (e.g., artificial turf output), target markets, and unique process parameters. We provide complete turnkey solutions, including equipment layout design and system integration.


Q: Do you offer on-site installation services?
A: Absolutely. Our team provides professional on-site installation to ensure the device is correctly integrated with your existing extrusion line, minimizing downtime and ensuring optimal performance from day one.


Q: Can you assist with training and technical support for operation?
A: Yes. We offer comprehensive technical support, including hands-on training for workers on machine operation, production process optimization, and troubleshooting. Our team remains available post-installation to address any operational queries.


This Automatic Mix And Dosing Device stands out as a reliable, efficient solution for extrusion lines, combining precision, automation, and ease of use to elevate manufacturing standards. For inquiries or to learn more about integrating it into your production process, contact JDS Textile Machinery Co., Ltd. today.


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